|
FRP MOTOR CANOPIES - PROTECTION SHELL
|
Protect The Work Horses Of The Industries
|
From:
-
Water, Rain, Mist
-
Acid & Chemicals
-
Heat
-
Impact
|
 |
|
FRP MOTOR
CANOPIES - PROTECTION SHELL |
The necessity to protect the equipment, needs
no emphasis. The daily failures due to one reason or the other is reminding
us always. A little money extra spent on the protective means, is worth,
than facing the breakdown and failures i.e. PRODUCTION LOSS. The motors are
invariably subjected to abnormal circumstances (other than the designed
parameters) such as
NATURE OF WORK
-
INSTALLED DIRECTLY UNDER SUN/RAIN
-
INSTALLED IN DUSTY ATMOSPHERE
-
INSTALLED IN THE VICINITY OF FLYING OBJECTS
(e.g. waste paper, clothes, leaves etc.)
ACCIDENTAL CONDITIONS
The motors should be protected from abnormal
eventualities and should be guarded to minimize the risk of damages.
PRODUCTS
To protect the equipment PROTECTION SHELL is suggested, which is a cover
made of FRP ( hand lapping process)
WHY FRP? Because FRP is
MOTOR PROTECTION SHELL
(MOTOR CANOPIES)
The salient feature are:
1. One piece
moulding giving a monolithic construction.

2. LOUVERS are FRP Moulded and provided all
around the protection shell (due care has been taken towards the cooling
requirement of the motor under full load conditions). The ~a ~ advantage of FRP MOULDED LOUVERS IS THE LIFE, these louvers will last upto the life of
the shell ( Unlike the other type of louvers that buckle in a short span
under the influence of U .V. RAYS from the sunlight.)
3. Have appropriate fixing arrangement for the
ease of installation at site.
4. MECHANICALLY STRONG. Extra thickness is
given at appropriate places, enabling this to • withstand the Stresses and
Shocks to which it is normally subjected to at site during its lifespan.
5. Lifting handle is provided.
SHAPE AND SIZE
The size of the MOTOR PROTECTION SHELL is based on the physical dimensions
of the motor cover it is so selected that a uniform clearance of at least
50mm is maintained on all sides with respect to the motor body for the
purpose of:
-
PROPER CIRCULATION OF AIR ALONG WITH THE
LOUVERS
-
FOR THE EASE OF INSTALLATION/ LIFTING
It Should Cover The Motor Fully To Protect From
-
Rain water
-
Chemical or water spillages
-
Accidental fall of some material or the hit
of some flying object under abnormal circumstances
INSTALLATION :
NO SPECIAL SKILL IS REQUIRED JUST KEEP THE SHELL OVER
THE REQUIRED ARRANGEMENTS.
The Motor protection shell is special designed by considering the general
site conditions, the mounting arrangement The height of FRP Angles) is
adjusted according to the required parameters such as height of the motor
above the foundation, rail mounted, flange mounted, resting directly over
the foundation etc.
PRECAUTION
The MOTOR PROTECTION SHELL should not significantly restrict air (
Ventilation) Passage as such condition will lead to the burning of the motor
(IT IS NOT SUPPOSED TO HAVE BOX LIKE SITUATION)
SPECIFICATION SHEET
|
PARAMETERS |
SPECIFICATIONS |
|
1) MATERIAL OF CONSTRUCTION
2) TYPE OF RESIN
3) GLASS FIBRE
4) SHAPE & SIZE
5) COLOUR
6) THICKNESS
7) LOUVERS
8) HANDLES
9) FINISH
10)STIFFNERS
11) SUPPORTING
12) CORROSION RESISTIVITY
13) STABILITY From U.V.RAYS
14) MOULDING PROCESS
15) FLAMMABILITY
16) Glass contents
17) OXYGEN INDEX
18) FLAME SPREAD INDEX
19) ANTISTATIC |
FRP
ISO-PHTHALIC/ GEN PURPOSE
CSM OF 450GMS
As Required
D.A. Grey
3 to 5 mm
Yes
Yes
Outside Smooth Finish
Yes (in strip form by changing material orientation)
As required at site by FRP ANGLES /CHANNELS
YES
Yes
Hand Lay -Up
Low Flammability as per IS-6746
30 to 33%
27 to 30
14 to 15
Yes
|
|
Glass Fiber & Unsaturated polyester Resin
The Glass Reinforcement fibers are arranged in multidirectional
orientation for maximum uniform strength and the right grade of resin
is used, the composition is controlled within the recommended ratio
and the colours are achieved by adding pigment to the resin itself.
The use of
particular grade of Resin depends upon the duty to be served and the
resistance to corrosion due to chemical required. Special additives
are mixed to make the moulding - FIRE RETARDANT, U.V, STABLISED & ANTI
STATIC. |
THE NEED OF LOUVERS IN
FRP MOTOR PROTECTION SHELL
The losses produced in the core and conductor of electrical motors are
converted in to heat, which raises the temperature of the several parts. The
presence of ambient air and cooling or ventilation system tends to drop the
temperature of the motor. The temperature rise actually depends upon the
conditions of cooling & amount of heat produced. The final temperature is
reached when the rate of heat PRODUCTION and DISSIPATION EQUALS.
A HOT BODY DISSIPATES
HEAT BY
1) RADIATION
2) CONDUCTION
3) CONVECTION
Most of the heat is removed from electrical
motor by a combination of convection and conduction assisted somewhat by
radiation from the outside surface.
The estimation of the cooling, of machine
particularly a large one is matter of first importance as the rating of the
machine depends upon proper ventilation of being maintained, When the motor
is covered by FRP COVER (FRP is THERMAL INSULATING MATERIAL) one mode of
heat dissipation i.e. RADIATION become non- existent. Over and above the
heat from the body of the machine raises the temperature of the surrounding
air entrapped between the body of the machine and thermally insulated FRP
motor cover. This lead to the situation where the motor is at risk.
The louvers are must and it should be
sufficient in number in order to avoid such situation, by providing louvers
air circulation is established and the heat dissipation is not effected in
any way by covering the motors with FRP cover and there is no temperature
rise.
|
SELECTION TABLE FOR NFLP MOTORS
|
|
Frame Size
|
Horse Power |
|
3000rpm.
|
1500rpm |
1000rpm |
|
80 |
1 to 1.5 |
0.75
to 1
|
0.5 to 0.75 |
|
90 |
2 to 3 |
1.5 to 2 |
1 to 1.5 |
|
100 |
4 |
3 to 4 |
2 |
|
112 |
5.5 |
5.5 |
3 |
|
132 |
7.5 to 10 |
7.5 to 10 |
4to 7.5 |
|
160 |
15 to 25 |
15 to 25 |
10 to 15 |
|
180 |
30 |
25 to 30 |
20 |
|
200 |
40 to 50 |
40 |
25 to 30 |
|
225 |
60 |
50 to 60 |
40 |
|
250 |
75 |
75 |
50 |
|
280 |
100 to 125 |
100 to 125 |
60 to 75 |
|
315 |
150 to 230 |
150 to 230 |
100to195
|
|
355 |
320 to 390 |
305 to 365 |
245 to 285 |
|
400 |
440 to 520 |
440 to 520 |
380 to 435 |
|
For FLP MOTORS- Please consider
The next higher higher size of canopy
|
|
For H.T. MOTORS - Please advise
us the dimensions |
This is a general table showing the relation
between FRAME SIZE AND MOTOR RATING.
( For exact rating, please refer the motor manufacturer's catalogue)
NOTE:
Rotating part is to be separately guarded
Please mention the FRAME SIZE, FLP/NFLP, MOUNTING
Arrangement such as B3,V1.V6, etc. While ordering
|